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Based on integration of global core technology and supplier resources in the field of sterile production, and with combination of its own powerful knowledge platform, AUSTAR is committed to providing clients with the cost-effective sterile preparation solutions that meet the international regulatory compliance.Through the application development of sterile filling, freeze-drying and isolation technology. AUSTAR can provide clients with optimized and customized technical solutions in the core area of sterile production. The detection technology covers quality analysis technology including visual inspection, sterile integrity testing, residual oxygen and headspace analysis from sampling testing to complete mass production equipment and from analysis method to equipment verification. The traceability system covers production, warehouse and logistics management. Based on the seamless docking between international coding rules and different national data platforms and compliance with regulations, AUSTAR can provide complete solutions from regulatory consultation to system solution preparation.

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Sterile Filling Application

Relying on the introduction of the cutting-edge sterile filling technology and concepts from Europe and the United States, AUSTAR is committed to providing clients with efficient, flexible and reliable liquid and powder sterile filling solutions with its cutting-edge technology and excellent quality.With its business covering the chemical medicine filed and biomedical field, AUSTAR can, according to clients different forms of packaging materials, provide high-speed production line for ampoules, vials, syringes and plastic bottle also for pilot scale or laboratory equipment which involves different functional applications including washing machine, heating tunnel, high-speed liquid filling and stoppering machine, powder filling machine and capping machine etc. AUSTAR can also integrate O-RABS, C-RABS or isolator according to product characteristics to protect product and personnel at different levels. Meanwhile, the company can perfectly integrate and dock its freeze-dryer and automatic loading & unloading device to form a highly integrated sterile packing system for lyophilized powder. We have senior experienced technical consultants and validation team to provide the powerful support and assistance to clients based on the regulatory compliance of toxic and high potent products.

Freeze-drying Application

Inheriting the advanced technology of the former Leybold freeze dryer of Germany, AUSTAR freeze-dryer is widely used in fields including biological preparations, chemical preparations, blood preparations, oral tablets and APIs, involving different scale applications such as xLYOLAB laboratory and LYOCORE commercial production freeze-dryers etc. The production capacity ranges from 0.5m2 to 40m2. AUSTAR can provide customized solutions for toxic products, organic solvent products and liquid nitrogen refrigeration according to clients' special needs, and also provide clients from different countries with equipment conforming to corresponding pressure vessel standards such as ASME, PED and GB150 etc. The fixed and mobile automatic loading & unloading device matched to the freeze dryer can be equipped with LAF, o-RABS, c-RABS and isolator according to different loading & unloading methods. Together with freeze-dryer can perfectly integrate and dock with the filling line to form a highly integrated sterile filling and sealing system for lyophilized powder. European standards are adopted for AUSTAR freeze-dryer from 3D design to manufacturing and test. Professional compliance team reviews the design for its cGMP compliance, and provides complete verification documents and high-quality after-sales service. AUSTAR is committed to providing clients with intelligent, stable, safe and compliant high-end freeze-dryer equipment.


Freeze Drying Laboratory

Equipped with cutting-edge technologies, the AUSTAR Freeze Drying Laboratory is capable of providing comprehensive services from determination of critical parameters to process development and offering systematic solutions from hardware to process in the freeze-drying field.

The AUSTAR Freeze Drying Laboratory has the technical consulting team with extensive industry experience in freeze-drying cycle development, cycle optimization, scale-up and technology transfer, and is able to provide services meet the requirements of development of freeze-drying cycle and freeze-dried product. By using analytical equipment such as Differential Scanning Calorimetry (DSC), Freeze Drying Microscope (FDM) and Karl-Fischer coulometer, physicochemical characteristics of the product prior to and after freeze drying could be determined, which could allow us to gain deeper understanding about the product and the process, and thereby optimizing the freeze-drying cycle, increasing the production efficiency and improving the product quality.

Services provided by the AUSTAR Freeze Drying Laboratory include determination of the physicochemical properties of the product, development of freeze-drying cycle, cycle optimization and scale-up, analysis of the quality of freeze-dried product, troubleshooting and training.


Visual Inspection Product Line

Automatic Visual Inspection Machine

Mainly used for automatic visual inspection of visible particles  and cosmetic defects  of ampoules, oral liquid, vials( liquid injections and freeze-dried powder injections), cartridge injections (water-like and suspension), pre-filled syringes, eye drops and other products.


Automatic Visual Inspection and Leak Detection Machine

Mainly used for automatically inspect visible particles , filling-level and cosmetic defects of ampoules, vials( liquid injections and freeze-dried powder injections), oral liquid, Cartridge injections (water-like and suspension), pre-filled syringes ,eye drops and other products, and complete Container Closure Integrity Test (CCIT) by integrating two sealing inspection methods of HGA and HVLD.