How to Reduce Costs and Increase Efficiency of CIP Stations Through Customization?

CIP (Cleaning in Place) is a fully automatic or semi-automatic cleaning system without moving the position and disassembling the production equipment. It is widely used in pharmaceutical industry and food & beverage production enterprises.

Background:

The customer's original CIP station system employs a water injection tank and a purified water tank (lye tank) in a sequential configuration. Each time the cleaning process utilizes the purified water tank to prepare the alkali liquor, a significant amount of time is required, which ultimately impacts the overall productivity of the workshop.

Solution：

• Customized and replaced the original liquid dispensing tank, and increased the installation of nitrogen-filled pipeline and related dissolved oxygen probe, density meter and other instruments.

• Replacing the original fixed liquid dispensing procedure with a customer-selectable formulation production process procedure, which allows clients to configure each stage and set their own parameters.

Benefits：

• Ensured the liquid dispensing process more accurate and reliable, and improved production efficiency and product quality.

• The operation of the system is more convenient, the running is more intelligent and smoother, which successfully guarantees the SAT and PQ test.

• Realized more accurate inspection and measurement of the production process, and improved consistency and quality of the products.

AUSTAR Technical Service is a professional solution provider for pharmaceutical enterprises, offering comprehensive facility management, life-cycle operation protection and complete after-sales services. Our technical experts and facility management team provide a professional, safe and effective one-stop service to secure the equipment life-cycle operation.